PIONEER®LINER
Advanced felt and felt composite liner solutions for the trenchless CIPP rehabilitation industry.
The CIPP (cured in place pipe) method, applying the Pioneer advanced liner portfolio for gravity and pressure pipes (felt and felt/glass composite) is one of the most professional, economical and proven solutions in trenchless pipe rehabilitation. Worldwide, over 800 kilometers (2,6 million feet) of piping network are successfully rehabilitated applying the advanced PIONEER®LINER portfolio every year. This makes us one of the global leading providers of felt and felt/glass composite liner manufacturers serving the trenchless rehabilitation industry.
Versions of the advanced PIONEER®LINER portfolio
Pressure CIPP rehabilitiation: PIONEER®LINER is suitable to be used within earthquake-prone regions
Safe is safe
Needle felt liners used in the rehabilitation of trenchless piping networks need to possess a wide range of advanced technical characteristics, one of which is to be suitable for installation within earthquake prone regions. After the powerful earthquake in 2011 in Japan, numerous lines that were rehabilitated with the advanced PIONEER®LINER portfolio prior to the powerful quakes in the Sendai region were examined for their condition after those tragic earthquakes..
The goals of those extensive tests were to assess the possible effect that the strong earthquake may have had (one of the most powerful recorded) and draw conclusions for future installations about the suitability and impacts based on such a powerful event. The extensive assessment of the lines that were investigated concluded the PIONEER®LINER’s showed no signs of damage – providing real and applicable data that our advanced PIONEER®LINER portfolio is suitable for earthquake prone applications.
Quality
In-house, continuous quality assurance – DQS ISO 9001 certified PIONEER®LINER products
With us, quality is not accidental.
Extensive experience.
Every year, more than 800 kilometers (2,6 million feet) of piping network around the world are successfully rehabilitated by using PIONEER®LINER solutions. This validates that our liner products meet the high demands of the global rehabilitation market. Our parent company Gebr. Röders AG from Germany has been the first company within the CIPP liner production world-wide, with a certified manufacturing plant/process as per DIN EN ISO 9001: 2000, from the fiber to the finished dry liner.
Strong partnership.
Our high quality and continuous improvement standards not only apply to our dry liners and manufacturing process, but also to the actual application on site. We exclusively work with professional, experienced and quality oriented contractors on a global basis and offer continuous education/training programs.
As part of our cross-partner quality management system, we support and promote continuous feedback and experience exchange, resulting in innovative and market based solutions. It is those long-standing partnerships that secure and produce successful rehabilitation results.
Technological research.
As a result of our long time and active participation within the German Society for Trenchless Technology (GSTT) and several other industry shaping groups, our project based cooperation with university/research institutions allows us to stay current with the latest production technology. In our own technical center, we implement the research work to develop and launch more advanced, improved and value added PIONEER®LINER solutions for the market place.
PIONEER®LINER Applications and special solutions
Solutions for every requirement.
PIONEER®LINER GRAVITY
- Inversion felt
- Inversion felt-glass-composite
- Pull-in felt
- Pull-in felt-glass-composite
- Sewer pipes
- XTRA 2in1
Inversion felt
The special designed well proven and high-quality solution for the professional and economical sewer rehabilitation. Special engineered coatings result in excellent installation properties, lining performance and allow for special applications.
- Advanced needle felt liner systems in single-layer and multilayer structures
- Rehabilitation of gravity and pressure pipes
- Engineered to the corresponding site conditions and/or curing processes
- Suitable for most resin systems available in the market (suitability to be validated by user)
- Easy and consistent wet-out, and excellent installation properties
Specifications
| Diameters | from DN 100 (4”) to DN 1800 (70”) |
| Wall thickness | ranging from 3mm to 70mm |
| Coating | upon request |
| Curing method | hot water, steam or UV light |
Custom products that deviate from the standard delivery program are available upon request.
Inversion felt-glass-composite
A specially engineered glass fabric, integrated within the advanced, proven needle felt, represents a professional and economical solution for structural challenging/demanding projects.
- Advanced glass-needle felt liner systems in single-layer and/or multilayer structures
- Integrated, specially engineered glass fabric to address structural high demanding projects
- Specially modified coating systems for curing with hot water, steam or UV light
- Engineered to the corresponding site conditions and/or curing processes
- Suitable for most resin systems available in the market (suitability to be validated by user)
- Easy and consistent wet-out and excellent installation properties
Specifications
| Diameters | from DN 100 (4”) to DN 1800 (70”) |
| Wall thickness | ranging from 3mm to 70mm |
| Coating | upon request |
| Curing method | hot water, steam or UV light |
Custom products that deviate from the standard delivery program are available upon request.
Pull-in felt
An extensive range of liner solutions, for the professional rehabilitation of gravity and pressure pipes. Due to the specially engineered and adjusted calibration hose system, all typical curing methods, such as hot water, steam or UV light can be used.
- Needle felt liner systems in single-layer and multi-layer structures
- Rehabilitation of gravity and pressure pipes
- Engineered to the corresponding site conditions and/or curing processes
- Suitable for most resin systems available in the market (suitability to be validated by user)
- Easy and consistent wet-out and excellent installation properties
Specifications
| Diameters | from DN 100 (4”) to DN 1800 (70”) |
| Wall thickness | ranging from 3mm to 70mm |
| Coating | upon request |
| Curing method | hot water, steam or UV light |
Custom products that deviate from the standard delivery program are available upon request.
Pull-in felt-glass-composite
A specially engineered glass fabric, integrated within the advanced, proven needle felt, represents a professional and economical solution for structural challenging/demanding projects.
- Advanced glass-needle felt liner systems in single-layer and/or multilayer structures
- Integrated, specially engineered glass fabric to address structural high demanding projects
- Specially modified coating systems for curing with hot water, steam or UV light
- Engineered to the corresponding site conditions and/or curing processes
- Suitable for most resin systems available in the market (suitability to be validated by user)
- Easy and consistent wet-out and excellent installation properties
Specifications
| Diameters | from DN 100 (4”) to DN 1800 (70”) |
| Wall thickness | ranging from 3mm to 70mm |
| Coating | upon request |
| Curing method | hot water, steam or UV light |
Custom products that deviate from the standard delivery program are available upon request.
Sewer pipes
The engineered solution for the professional and economical rehabilitation of pressure pipes for drinking/potable water, force mains as well as for industrial applications. Due to the special design needle felt-glass composite structure, these liners are an ideal solution for elevated internal pressures and demanding structural projects.
- Needle-felt/glass composite liner solutions in single-layer and/or multilayer structures inversion and/or pull-in process
- Composite liner design for internal pressure and high demand structural applications
- Professional and economical rehabilitation of pressure lines for drinking/potable water, force mains and/or industrial application
- Liners are designed to meet the applicable requirements for drinking/potable water applications or specific industrial application requirements that may apply.
- Engineered to the corresponding site conditions and/or curing processes
- Suitable for most resin systems available in the market (suitability to be validated by user)
- Easy and consistent wet-out and excellent installation properties
Specifications
| Diameters | from DN 100 (4”) to DN 1800 (70”) |
| Wall thickness | ranging from 4mm to 30mm |
| Coating | upon request |
| Process | INVERSION or PULL IN |
| Curing method | hot water, steam or UV light |
Custom products that deviate from the standard delivery program are available upon request.
XTRA 2in1
PIONEER®LINER XTRA is a unique and patented liner system for the rehabilitation of gravity flow pipes, engineered to provide significant value by integrating an additional conduit within the liner construction.
When installed, two separate and completely independent tubes/conduits are created, allowing for secure, permanent and accessible space for future usage, such as installing fiber optic cables, etc.
- Unique liner system in specially engineered felt for the rehabilitation of gravity flow pipes
- Within one installation, two separate and completely independent tubes/conduits are created.
- Different combinations of tube/conduit sizes and wall thicknesses, as required for the particular application
- The additional tube can be used for wastewater or as a conduit for telecommunications, fiber optic cables
- Various coating types and resin systems can be applied
- GEBR. RÖDERS AG Patent no. EP 1390658
Specifications
| Diameters | from DN 150 (6”) to DN 1200 (47”) |
| Wall thickness | ranging from 4mm to 30mm |
| Coating | PUR or PP/OF |
| Process | PULL IN |
| Curing method | hot water or steam |
Custom products that deviate from the standard delivery program are available upon request.
Sewerage / Ground water
Waste water
Waste water in PE-pipe
Waste water / Surface, storm water
Sewerage Water / Ground water
Surface/storm water
Waste water in PE-pipe
Waste water / Surface, storm water
Sewerage/Ground water
Surface water
Sewerage water / Ground water
Waste water
Sewerage/Ground water
Waste water
Waste water in PE-pipe
Waste water / Surface water
Sewerage/Ground water
Surface water
Sewerage/Ground water
Waste water
Waste water in PE-pipe
Waste water/Surface, storm water
Sewerage/Ground water
Surface water, storm water
PIONEER®LINER PRESSURE
- Inversion felt
- Inversion felt-glass-composite
- Pull-in felt
- Pull-in felt-glass-composite
- Potable water pipes
- Sewer pipes
Inversion felt
The special designed well proven and high-quality solution for the professional and economical sewer rehabilitation. Special engineered coatings result in excellent installation properties, lining performance and allow for special applications.
- Advanced needle felt liner systems in single-layer and multilayer structures
- Rehabilitation of gravity and pressure pipes
- Engineered to the corresponding site conditions and/or curing processes
- Suitable for most resin systems available in the market (suitability to be validated by user)
- Easy and consistent wet-out, and excellent installation properties
Specifications
| Diameters | from DN 100 (4”) to DN 1800 (70”) |
| Wall thickness | ranging from 3mm to 70mm |
| Coating | upon request |
| Curing method | hot water, steam or UV light |
Custom products that deviate from the standard delivery program are available upon request.
Inversion felt-glass-composite
A specially engineered glass fabric, integrated within the advanced, proven needle felt, represents a professional and economical solution for structural challenging/demanding projects.
- Advanced glass-needle felt liner systems in single-layer and/or multilayer structures
- Integrated, specially engineered glass fabric to address structural high demanding projects
- Specially modified coating systems for curing with hot water, steam or UV light
- Engineered to the corresponding site conditions and/or curing processes
- Suitable for most resin systems available in the market (suitability to be validated by user)
- Easy and consistent wet-out and excellent installation properties
Specifications
| Diameters | from DN 100 (4”) to DN 1800 (70”) |
| Wall thickness | ranging from 3mm to 70mm |
| Coating | upon request |
| Curing method | hot water, steam or UV light |
Custom products that deviate from the standard delivery program are available upon request.
Pull-in felt
An extensive range of liner solutions, for the professional rehabilitation of gravity and pressure pipes. Due to the specially engineered and adjusted calibration hose system, all typical curing methods, such as hot water, steam or UV light can be used.
- Needle felt liner systems in single-layer and multi-layer structures
- Rehabilitation of gravity and pressure pipes
- Engineered to the corresponding site conditions and/or curing processes
- Suitable for most resin systems available in the market (suitability to be validated by user)
- Easy and consistent wet-out and excellent installation properties
Specifications
| Diameters | from DN 100 (4”) to DN 1800 (70”) |
| Wall thickness | ranging from 3mm to 70mm |
| Coating | upon request |
| Curing method | hot water, steam or UV light |
Custom products that deviate from the standard delivery program are available upon request.
Pull-in felt-glass-composite
A specially engineered glass fabric, integrated within the advanced, proven needle felt, represents a professional and economical solution for structural challenging/demanding projects.
- Advanced glass-needle felt liner systems in single-layer and/or multilayer structures
- Integrated, specially engineered glass fabric to address structural high demanding projects
- Specially modified coating systems for curing with hot water, steam or UV light
- Engineered to the corresponding site conditions and/or curing processes
- Suitable for most resin systems available in the market (suitability to be validated by user)
- Easy and consistent wet-out and excellent installation properties
Specifications
| Diameters | from DN 100 (4”) to DN 1800 (70”) |
| Wall thickness | ranging from 3mm to 70mm |
| Coating | upon request |
| Curing method | hot water, steam or UV light |
Custom products that deviate from the standard delivery program are available upon request.
Potable water pipes
The engineered solution for the professional and economical rehabilitation of pressure pipes for drinking/potable water, force mains as well as for industrial applications. Due to the special design needle felt-glass composite structure, these liners are an ideal solution for elevated internal pressures and demanding structural projects.
- Needle-felt/glass composite liner solutions in single-layer and/or multilayer structures inversion and/or pull-in process
- Composite liner design for internal pressure and high demand structural applications
- Professional and economical rehabilitation of pressure lines for drinking/potable water, force mains and/or industrial application
- Liners are designed to meet the applicable requirements for drinking/potable water applications or specific industrial application requirements that may apply.
- Engineered to the corresponding site conditions and/or curing processes
- Suitable for most resin systems available in the market (suitability to be validated by user)
- Easy and consistent wet-out and excellent installation properties
Specifications
| Diameters | from DN 100 (4”) to DN 1800 (70”) |
| Wall thickness | ranging from 4mm to 30mm |
| Coating | upon request |
| Process | INVERSION or PULL IN |
| Curing method | hot water, steam or UV light |
Custom products that deviate from the standard delivery program are available upon request.
Sewer pipes
The engineered solution for the professional and economical rehabilitation of pressure pipes for drinking/potable water, force mains as well as for industrial applications. Due to the special design needle felt-glass composite structure, these liners are an ideal solution for elevated internal pressures and demanding structural projects.
- Needle-felt/glass composite liner solutions in single-layer and/or multilayer structures inversion and/or pull-in process
- Composite liner design for internal pressure and high demand structural applications
- Professional and economical rehabilitation of pressure lines for drinking/potable water, force mains and/or industrial application
- Liners are designed to meet the applicable requirements for drinking/potable water applications or specific industrial application requirements that may apply.
- Engineered to the corresponding site conditions and/or curing processes
- Suitable for most resin systems available in the market (suitability to be validated by user)
- Easy and consistent wet-out and excellent installation properties
Specifications
| Diameters | from DN 100 (4”) to DN 1800 (70”) |
| Wall thickness | ranging from 4mm to 30mm |
| Coating | upon request |
| Process | INVERSION or PULL IN |
| Curing method | hot water, steam or UV light |
Custom products that deviate from the standard delivery program are available upon request.
PIONEER®LINER LATERAL
- Lateral (house) Connection
- Inversion felt
- Inversion felt-glass-composite
- Pull-in felt
- Pull-in felt-glass-composite
Lateral (house) Connection
The high-quality solution for the rehabilitation of piping networks throughout the buildings.
These specially engineered, flexible felt liner types for this application are designed to perform very well within bends and are capable to adapt to fluctuating pipe sizes within the same line. The PIONEER®LINER HOUSE portfolio provides professional and economical lining solutions for this application.
- Specially engineered liner types for fluctuating, size changing lines and and the rehabilitation of bends
- Dry, single-layer liner system with different wall thicknesses
- Liner systems with different seam designs, reinforce agents and coatings for 30°, 60° and 90° bends
- Liner systems for the professional rehabilitation of vertical lines
- Suitable for most resin systems available in the market (suitability to be validated by user)
- Easy and consistent wet-out, and excellent installation properties
Specifications
| Diameters | from DN 40 (1,5”) to DN 300 (12”) |
| Wall thickness | upon request, e.g. 3mm or 5mm |
| Coating | upon request |
| Process | INVERSION or PULL IN |
| Curing method | ambient temperature, hot water, steam or UV light |
Custom products that deviate from the standard delivery program are available upon request.
Inversion felt
The special designed well proven and high-quality solution for the professional and economical sewer rehabilitation. Special engineered coatings result in excellent installation properties, lining performance and allow for special applications.
- Advanced needle felt liner systems in single-layer and multilayer structures
- Rehabilitation of gravity and pressure pipes
- Engineered to the corresponding site conditions and/or curing processes
- Suitable for most resin systems available in the market (suitability to be validated by user)
- Easy and consistent wet-out, and excellent installation properties
Specifications
| Diameters | from DN 100 (4”) to DN 1800 (70”) |
| Wall thickness | ranging from 3mm to 70mm |
| Coating | upon request |
| Curing method | hot water, steam or UV light |
Custom products that deviate from the standard delivery program are available upon request.
Inversion felt-glass-composite
A specially engineered glass fabric, integrated within the advanced, proven needle felt, represents a professional and economical solution for structural challenging/demanding projects.
- Advanced glass-needle felt liner systems in single-layer and/or multilayer structures
- Integrated, specially engineered glass fabric to address structural high demanding projects
- Specially modified coating systems for curing with hot water, steam or UV light
- Engineered to the corresponding site conditions and/or curing processes
- Suitable for most resin systems available in the market (suitability to be validated by user)
- Easy and consistent wet-out and excellent installation properties
Specifications
| Diameters | from DN 100 (4”) to DN 1800 (70”) |
| Wall thickness | ranging from 3mm to 70mm |
| Coating | upon request |
| Curing method | hot water, steam or UV light |
Custom products that deviate from the standard delivery program are available upon request.
Pull-in felt
An extensive range of liner solutions, for the
- Needle felt liner systems in single-layer and multi-layer structures
- Rehabilitation of gravity and pressure pipes
- Engineered to the corresponding site conditions and/or curing processes
- Suitable for most resin systems available in the market (suitability to be validated by user)
- Easy and consistent wet-out and excellent installation properties
Specifications
| Diameters | from DN 100 (4”) to DN 1800 (70”) |
| Wall thickness | ranging from 3mm to 70mm |
| Coating | upon request |
| Curing method | hot water, steam or UV light |
Custom products that deviate from the standard delivery program are available upon request.
Pull-in felt-glass-composite
A specially engineered glass fabric, integrated within the advanced, proven needle felt, represents a professional and economical solution for structural challenging/demanding projects.
- Advanced glass-needle felt liner systems in single-layer and/or multilayer structures
- Integrated, specially engineered glass fabric to address structural high demanding projects
- Specially modified coating systems for curing with hot water, steam or UV light
- Engineered to the corresponding site conditions and/or curing processes
- Suitable for most resin systems available in the market (suitability to be validated by user)
- Easy and consistent wet-out and excellent installation properties
Specifications
| Diameters | from DN 100 (4”) to DN 1800 (70”) |
| Wall thickness | ranging from 3mm to 70mm |
| Coating | upon request |
| Curing method | hot water, steam or UV light |
Custom products that deviate from the standard delivery program are available upon request.
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We look forward to hearing from you.
R-TEXTILES LLC
217 S Cedar Ave Unit C
Tampa, FL, 33606
USA